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微通道反應器 FRAPP’S Flow-Reactor




概述/General Introduction

微通道反應器是一種借助于精密加工技術制造特定尺寸在10-500微米之間的微型通道反應器,這些微通道反應器的共同特點是在微小的空間內發生化學反應,通道平均尺寸為1-3.5毫米;微通道反應器內包含有成千上萬的微小通道,可以實現很高的產量。

FRAPPS Flow-Reactor (FFR) has a channel size between 10 um to 500um which manufactured by means of precision machining .The common feature of the reactor is the chemical reactions occur in tiny spaces with an average channel size of 1-3.5mm. FRAPPS Flow-Reactor contains  thousands of tiny channels that achieve high yields.

微通道反應器通常含有小的通道尺寸和通道多樣性,流體在這些通道中流動,并要求在這些通道中發生所要求的反應。這樣就導致了在微構造的化學設備中具有非常大的表面積/體積比率。

FRAPPS Flow-Reactor have a small size channel and channel diversity in which  the fluid flows and chemical reaction takes place in these channels. So that the micro-channel  of the chemical equipment has a very large surface area and volume ratio.

微通道反應器是在高壓恒流泵推動下進行反復撞擊的原理進行反應,有效提高收得率,縮短反應時間,減少副反應的發生,完全消除放大效應。

The  micro-channel reactor reacts with the principle of repeated impact driven by the high pressure plunger pump, by this way it can shorten the reaction time, reduce the occurrence of side reaction, completely eliminate the amplification effect, and improve the reaction yield.

微通道反應器是以鈦合金、鋯合金及哈磁合金為主要材質,借助特殊微加工技術以固體基質制造的可用于進行化學反應的三維結構元件。增大表面接觸機率,使得反應物料得到充分反應。

The  micro-channel reactor is a three-dimensional structural element for the chement of the chemical reaction made of a solid substrate using titanium alloy , zirconium alloy and helium alloy as the main material, using special processing technology . This can increase the surface contact probability making the reaction completely.

適合化學反應:磺化、格式、氫化、硝化、氧化、酯化、重氮化等反應。

Suitable chemical reactions: Sulfonation,  Grignard, Hydrogenation , Nitration, Oxidation, Esterification,  Diazotization and other chemical reactions.


優勢/Advantage


同傳統化工工藝相比,微化工工藝微反應工藝實現了對傳質傳熱的真正強化,使化學過程得到:

Compared with the traditional chemical procrss, the micro-reaction process achieve a strong heat teansfer and mass transfer, while the chemical process can.




1481772580593523.jpg 更快的傳質傳熱

Faster mass transfer and heat transfer

比表面積大,擴散距離短,傳遞速率高;傳質傳熱效率較常規設備提高2-3個數量級

Lager specific volume, short diffusion  distance high transfer ,efficiency is 2-3 orders of magnitude higher than  conventional equipment 


06控制系統_13.jpg 更好的時空收率

Better time and space yield

減少或消除副產物,提高選擇性和收率,簡化工藝,提高產能

Reduce or eliminate by-products improve selectivity and yield, simplify process and increase productivity

 

06控制系統_18.jpg 更安全環保

More safe and enviormental protection

模塊化裝置,反應過程密閉連續,瞬間持有量小,自動化控制程度高,可精確控制反應

Modular device the reaction process closed continuously , instantaneous holding  small, high degree of automation, precise control response more economical and energy saving


1481772630263718.jpg 更經濟節能

More economical and energy saving 

無放大效應,減少中試環節,縮短開發周期,占地面積小,大大降低投資成本及能耗

No amplification reduce the pliot process, shorten the development cycle, small room cover ,greatly reducing investment costs and energy consumption.



主要技術參數/Main Technical Parameters

    




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